Optimization of the manufacturing process by 3D printing of the glass lift handle in Chevrolet Aveo Family
Palabras clave:
Optimization, 3D printing, simulation, mechanical analysis, vehicle handle
Resumen
The objective of this research is to provide an alternative solution through 3D printing of the handle of the glass elevator of the Chevrolet Aveo vehicle, which was simulated and evaluated in Inspire software where its mechanical properties were verified prior to printing. The 3D printing process was performed, and the weights of the original and optimized handle were compared with Inspire and Simsolid software, respectively. In addition, the displacements, safety factor, and deformation analysis of the original and optimized handle were compared. The study was based on the multi-criteria and COPRAS methods, to compare materials selected as the best alternatives to replace the original (PLA, PC and PVC). The results showed that the most suitable material to replace the original is PLA because it has excellent mechanical and physical characteristics. Through Inspire it was possible to change the original design of the handle, obtaining an optimized proposal with a 2.7% lower weight, in addition, the 3D printing time is reduced by 8.3% compared to the original model. With the present study it can be mentioned that the PLA alternative material is ideal to replace the original ABC-PC, and the benefits of the analysis contribute to have an alternative to industrial production in the world of vehicles.
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Citas
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Rahman, M., & Brazel, C. (2004). The Plasticizer Market: An Assessment of Traditional Plasticizers and Research Trends to Meet New Challenges. Progress in Polymer Science 29(12):1223-48. doi: 10.1016/j.progpolymsci.2004.10.001.
Roy, B. (1996). Multicriteria Methodology for Decision Aiding. Springer Science & Business Media.
Santos, I., & Paganotti, J. (2019). The innovative process in the automotive industry: an analysis of the great ABC region automotive cluster. Gestão e Regionalidade 35(105): 200-217. doi.org/10.13037/GR.VOL35N105.5303
Yan, X., & Gu, P. (1996). A Review of Rapid Prototyping Technologies and Systems. Computer-Aided Design 28(4):307-318. doi: 10.1016/0010- 4485(95)00035-6.
Zumba, E. (2021). Optimización en el proceso de fabricación por impresión 3D de la manija del elevador de vidrios del vehículo Chevrolet Aveo Family para la mejora de propiedades mecánicas y térmicas. UISEK, Quito, Ecuador.
Ali, H., Shaheidula, B., & Dastan, S. (2019). 3D printing: a critical review of current development and future prospects. Rapid Prototyping Journal 25(6):1108-26. doi: 10.1108/RPJ-11-2018-0293.
Bordignon, F., Iglesias, A., & Ángela, H. 2018. Diseño e impresión de objetos 3D: una guía de apoyo a escuelas. UNIPE Editorial Universitaria.
Camargo, C., Álisson, R., Machado, E., & Erickson, F. (2019). Mechanical Properties of PLA-Graphene Filament for FDM 3D Printing. The International Journal of Advanced Manufacturing Technology 103(5):2423- 43. doi: 10.1007/s00170-019-03532-5.
Chango, C. (2021). Diseño y ensamblaje de una cabeza humanoide controlada por servomotores. Instituto Superior Tecnológico Vida Nueva, Quito, Ecuador.
Chérrez-Troya, M., Martínez-Gómez, J., Peralta-Zurita, D., Llanes-Cedeño, E. (2018). Métodos multicriterio aplicados en la selección de un material para discos de freno. Ingenius. Revista de Ciencia y Tecnología (20):83-95. doi: 10.17163/ings.n20.2018.08.
Choi, M., Heo, J., Choi, D., Hwangbo, S., & Hong, J. (2017). Inkjet Printing Based Layer-by-Layer Assembly Capable of Composite Patterning of Multilayered Nanofilms. Macromolecular Materials and Engineering 302(12):1700332. doi: 10.1002/mame.201700332.
Ding, Y., Lan, H., Hong, J., & Wu, D. (2004). An Integrated Manufacturing System for Rapid Tooling Based on Rapid Prototyping. Robotics and ComputerIntegrated Manufacturing 20(4):281-88. doi: 10.1016/j.rcim.2003.10.010.
Goh, G., Agarwala, G., Goh, V., Dikshit, S., Sing L., & Yeong, W. (2017). Additive Manufacturing in Unmanned Aerial Vehicles (UAVs): Challenges and Potential. Aerospace Science and Technology 63:140-51. doi: 10.1016/j.ast.2016.12.019.
Haruna, A., Shafiq, N., & Montasir, O. (2021). Building Information Modelling Application for Developing Sustainable Building (Multi Criteria Decision Making Approach). Ain Shams Engineering Journal 12(1):293-302. doi: 10.1016/j.asej.2020.06.006.
Hwang, S. (2012). Upcoming Tipping Points in Automobile Industry Based on Agent-Based Modeling. Procedia Computer Science 8:93-99. doi: 10.1016/j.procs.2012.01.019.
Kumar, A., Sah, B., Singh, A., Deng, Y., He, X., Kumar, P., & Bansal, R. (2017). A Review of Multi Criteria Decision Making (MCDM) towards Sustainable Renewable Energy Development. Renewable and Sustainable Energy Reviews 69:596-609. doi: 10.1016/j.rser.2016.11.191.
Li, L., Zheng, Y., Yang, M., Leng, J., Cheng, Z., Xie, Y., Jiang, P., & Ma, Y. (2020). A Survey of Feature Modeling Methods: Historical Evolution and New Development. Robotics and Computer-Integrated Manufacturing 61:101851. doi: 10.1016/j.rcim.2019.101851.
Makhesana, M. (2015). Application of improved complex proportional assessment (COPRAS) method for rapid prototyping system selection. Rapid Prototyping Journal 21:671-74. doi: 10.1108/RPJ03-2014-0027.
Mazzanti, V., Malagutti, L., & Mollica, F. (2019). FDM 3D Printing of Polymers Containing Natural Fillers: A Review of Their Mechanical Properties. Polymers 11(7):1094. doi: 10.3390/polym11071094.
Mu, Q., Wang, L., Dunn, C., Kuang, X., Duan, F., Zhang, Z., Qi, H., & Wang, T. (2017). Digital Light Processing 3D Printing of Conductive Complex Structures. Additive Manufacturing 18:74-83. doi: 10.1016/j.addma.2017.08.011.
Ngo, T., Kashani, A., Imbalzano, G., Nguyen, K., & Hui, D. (2018). Additive Manufacturing (3D Printing): A Review of Materials, Methods, Applications and Challenges. Composites Part B: Engineering 143:172-96. doi: 10.1016/j.compositesb.2018.02.012.
Parandoush, P., Tucker, L., Zhou, C., & Lin, D. (2017). Laser Assisted Additive Manufacturing of Continuous Fiber Reinforced Thermoplastic Composites. Materials & Design 131:186-95. doi: 10.1016/j.matdes.2017.06.013.
Patil, A, Patel, A., & Purohit, R. (2017). An Overview of Polymeric Materials for Automotive Applications. Materials Today: Proceedings 4(2, Part A):3807- 3815. doi: 10.1016/j.matpr.2017.02.278.
Pereira, A., & Romero, F. (2017). A Review of the Meanings and the Implications of the Industry 4.0 Concept. Procedia Manufacturing 13:1206-1214. doi: 10.1016/j.promfg.2017.09.032.
Qamar, M., Mishra, G., Mishra, S., & Sharma, R. (2022). Effect of Infill Pattern and Infill Density on Mechanical Behaviour of FDM 3D Printed Parts- a Current Review. Materials Today: Proceedings 62:100-108. doi: 10.1016/j.matpr.2022.02.310.
Rahman, M., & Brazel, C. (2004). The Plasticizer Market: An Assessment of Traditional Plasticizers and Research Trends to Meet New Challenges. Progress in Polymer Science 29(12):1223-48. doi: 10.1016/j.progpolymsci.2004.10.001.
Roy, B. (1996). Multicriteria Methodology for Decision Aiding. Springer Science & Business Media.
Santos, I., & Paganotti, J. (2019). The innovative process in the automotive industry: an analysis of the great ABC region automotive cluster. Gestão e Regionalidade 35(105): 200-217. doi.org/10.13037/GR.VOL35N105.5303
Yan, X., & Gu, P. (1996). A Review of Rapid Prototyping Technologies and Systems. Computer-Aided Design 28(4):307-318. doi: 10.1016/0010- 4485(95)00035-6.
Zumba, E. (2021). Optimización en el proceso de fabricación por impresión 3D de la manija del elevador de vidrios del vehículo Chevrolet Aveo Family para la mejora de propiedades mecánicas y térmicas. UISEK, Quito, Ecuador.
Publicado
2023-02-20
Cómo citar
Zumba-Novay, E., & Merizalde-Salas, A. (2023). Optimization of the manufacturing process by 3D printing of the glass lift handle in Chevrolet Aveo Family. Revista Repique, 5(1). https://doi.org/10.31876/repique.v5i1.204
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Artículos
Derechos de autor 2023 Ember Zumba-Novay, Alex Merizalde-Salas
Esta obra está bajo licencia internacional Creative Commons Reconocimiento-NoComercial-CompartirIgual 4.0.
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